Ultrasonics – Surface Cavitation Erosion

Surface cavitation erosion of ultrasonic transducers is a topic that users and manufacturers of ultrasonic equipment would often rather not talk about – – but we must.  The erosion of a transducer surface due to surface cavitation is inevitable over time.  Its severity depends on several factors, some of which can be controlled and some …

Heat – A Balancing Act

We all know that temperature is an important parameter in cleaning and cleaning-related processes.  Too little and cleaning will be ineffective.  Too much can lead to possible chemical separation, part degradation and loss of ultrasonic cavitation.  So providing the proper temperature is mandatory for the best cleaning result.  Sounds easy?  Well, yes and no – consider …

Ultrasonics – Cleaning Orifices with Ultrasonics III

Dimensions of orifices and typical contaminant scenarios were discussed in preceding blogs.  Today, let’s consider the role of ultrasonics in removing contaminants from orifices.  First, we’ll consider the “classic” orifice consisting of a passageway through a solid.  Then we’ll talk about some special cases which can have an impact on the ability of ultrasonics and …

Ultrasonics – Cleaning Orifices with Ultrasonics II

The preceding post defined two dimensions of concern when considering cleaning orifices.  Before moving on, let’s now consider how the various types of contamination that might be found in an orifice and how each affects the cleaning task. Liquids – Liquids are common contaminants in orifices.  Liquid contamination can result from manufacturing operations but also …

Ultrasonics – Cleaning Orifices with Ultrasonics

A few days ago, one of our customers asked one of our sales people what would seem like a very simple question.  The question, in paraphrase, was – – “Do you know the relationship between ultrasonic frequency and the ability of ultrasonics to clean within a certain sized orifice.”  Being a bit rushed when I received …

Ultrasonics – Ultrasonic Power Density vs. Tank Size

As a leading ultrasonic manufacturer, we are often asked to manufacture large, industrial ultrasonic cleaning systems producing a particular ultrasonic power density based on laboratory trials.  In fact, it may not be appropriate to base the watts per gallon requirement for a large industrial application on those found effective on a laboratory scale.  A paper at the following …

Washing Clothes With Ultrasonics

Blackstone Ultrasonics was founded in the mid 1950’s in the hope that the addition of ultrasonic agitation to a conventional clothes washer would revolutionize laundering of fabrics.  It didn’t take long before it was recognized that ultrasonic techniques weren’t going to be effective – at least not by simply adding ultrasonic transducers to a conventional …